1 Lubricants on the base of calcium complex sulfonate with modified thickener structure Andrey Yasnovsky, Technical Director, TOTAL Lubrifiants Russia.

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Requirements of the European market concerning the main types of lubricants

Resistance to

Requirements of the European market concerning the main types of lubricants Resistance
high temperatures
Super high pressure
Corrosion protection
Water resistance
Self-recovery
Mechanical stability and resistance to shift
Good pumpability (providing the pressure in the centralised lubricant feed system is no lower than 60 bar)
Cost requirements: the average cost of lubricant with a Ca thickener does not exceed 10% - 25% of that of the most widespread Li thickener, even though it has higher operating attributes

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(R - SO3)2Ca + CaCO3 (amorphous phase) + promoting agent + polar

(R - SO3)2Ca + CaCO3 (amorphous phase) + promoting agent + polar
solvent → (R -SO3)2Ca + CaCO3

The process of slow homogenisation is very important for the future stable operation of the lubricant (TOTAL Ceran)

Thickener: basis of the technology

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Thickener – base (standard)

Calcium sulphonate (composite)

Thickener – base (standard) Calcium sulphonate (composite)

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Vaterite

Calcite

A poor barrier for water

Possible forms of CaCO3

Unstable system

The secret of

Vaterite Calcite A poor barrier for water Possible forms of CaCO3 Unstable
the thickener – stable conditions of homogenisation, observance of the technology

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New technologies: the additive is a part of the thickener

Ca

Ca

Ca

Ca

Ca

Ca

Ca

Ca

Ca

Ca

Ca

Carbonate

Organic

New technologies: the additive is a part of the thickener Ca Ca
chains

Size: 50 - 120 нм

Additives and admixtures

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Advantages of the composite thickener technology

Advantages of the composite thickener technology

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Qualitative improvement of indications

Qualitative improvement of indications

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TOTAL CERAN : Properties

Advantages of the composite calcium thickener with modified additives.
Anti-wear

TOTAL CERAN : Properties Advantages of the composite calcium thickener with modified
properties
Anticorrosion properties
Thermal stability
Protective properties
Extreme pressure
Mechanical stability
Service and storage life

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High-temperature attributes

Dropping point

CERAN – Wide temperature range of application

High-temperature attributes Dropping point CERAN – Wide temperature range of application

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High operational attributes – broad capabilities for use
Ferrous and non-ferrous metallurgy

High operational attributes – broad capabilities for use Ferrous and non-ferrous metallurgy
Woodworking and paper production
Application in marine units and mechanisms
Heavy-duty bearings


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