Cp2000 series training notes

The Family
CP2000-S/SB
7KW Electronic Switching ballast
2.0 kW, 3.0 kW, 4.5kW or 6kW
(SB – High Brightness version)
CP2000-X/XB
Separate Head and ballast.
Same Switching ballast as “s”
Cable length for ballast; 1.8, 7.6, 15.2
and 30.5 meters
(XB – High Brightness version)
S, X, ZX all share the same Interface, Processor and EFIB. The light engine (DMD chip and prism) for the ZX is different to the S and X.
CP2000-ZX
Combined Single piece unit.
Single phase AC input
CDXL20, CDXL30 and CDXL30-SD
CP2000-M
Uses 0.98” chips designed for Post Production and small screens
Two versions
-01 -02
CDXL-18SD CDXL-18SD
CDXL-20SD
X/S Models will be phased out in 2009

Lens Suite
X/S/XB/SB/ZX
Throw Ratio Equivalent local length
*1.25 – 1.45:1 35.4 – 40.7 mm
1.45 – 1.8:1 40.7 – 50.9 mm
1.8 – 2.4:1 50.7 – 67.8 mm
2.2 – 3.0:1 62.4 – 84.8 mm
3.0 – 4.3:1 85.0 – 121.6 mm
4.3 – 6.0:1 121.6 – 170 mm
Not compatible with WCL
Zoom lenses comes in HC or HB version.
CP2000-ZX/SB/XB can use both types
CP2000-S/X can only use HC lenses
(HC- high contrast)
(HB – high brightness)
anamorphic lens (x 1.26) Wide Converter Lens (WCL, x1.26)
*
M
Throw Ratio Equivalent local length
1.05:1 (fixed) 23.55 mm
1.3 – 1.75:1 28.9 – 38.9 mm
1.39 – 1.9:1 31.1 – 42.5 mm
1.5 – 2.2:1 33.5 – 49.2 mm
1.75 – 2.4:1 39.0 – 53.4 mm
1.9 – 3.0:1 41.1 – 65.0 mm
2.4 – 3.9:1 52.4 – 85.3 mm
3.9 – 6.52:1 84.9 – 142.0 mm
Additional lens (late 2008)
1.25 – 1.83:1 (summer 09)
1.45 – 2.05:1
1.6 – 2.4:1
1.8 – 3.0:1
2.15 – 3.6:1
(motorized early 2009)

Installation
(Zooming and Active pixel Placement)
For cinemas with moving top and bottom masking and fixed side masking, zoom the lens so that 1998 pixels of the DMD fills the width of the screen. Check to make sure the image also fills the height of the screen. Also check the height of the image for scope movies.
During Scope presentation, only 1998 x 857 pixels will be visible. There are 50 pixels horizontally that are given up and never used if you use this method. You can avoid this if you zoom the lens to just fill the width of the screen and accept a bit of dark screen top and bottom.
TOP/BOTTOM MASK SCREENS

Installation
(Zooming and Active pixel Placement)
For cinemas with moving side masking and fixed vertical masking, zoom the lens so that 1080 pixels of the DMD fills the height of the screen. Check to make sure the flat image uses only 1998 pixels. Adjust zoom to match. For scope use either an anamorph lens or the new Wide Angle Adapter.
MOVING SIDE MASK SCREENS

Optional Cine-IPM 2K
Control
RS232 IN/OUT
RS422
GPIO
Ethernet
Wired Remote
TPC (via rear RS232)
Inputs
1 - RGBHV
2 - DVI
3 – Composite Video
4 – S-Video
5 – Option Card
6 – Option Card
Optional Input Cards
Dual SDI/HDSDI
RGBHV
DVI
DO NOT CONNECT RS232 AT BACK OF CINE-IPM2K TO RS232B OF ZX PROJECTOR

Installation
General Overview
Unpack and wheel pedestal to approximate location
Add projection head to pedestal
Position CP2000 at port window (leave approx. 2 ft. from wall)
Connect pre-installed internal cabling (pedestal-to-head)
Install sources/controllers/servers etc.
Connect lamp leads (pedestal-to-head).
Install lamp, TPC, and lens
Fill liquid coolant (50/50 antifreeze, only required on “s” )
Connect to exhaust ducting
Verify 600 CFM. Ft/min x 0.34 = CFM (1765 Ft/min)Minimum

Installation
General Overview—Continues
Verify AC selector setting on Ballast.
Initial 3-phase power-up
Set local date/time
Enter “New Lamp” details
Ensure to select proper lamp type
Adjust zoom lens for proper sizing. See separate discussion on lens selection.
Optimize light output
Auto Lamp Alignment (after 20 minutes warmup)
Set (MCGD) Measured Color Gamut Data
Calibrate screen for 14fL (use “DCIXYZWhite_12bit” pattern)
13.Optimize Focus and Boresight
14.Backup conf.dat files or setup “Custom” page settings
15.Test flat and scope content.

Installation
(Bolt Projection Head to Pedestal)
Locate pedestal to approximately 2 feet from port window (or move after assembly)
Extend rear safety prop
Lift head onto pedestal — requires 4 people
4 rods (head) into 4 holes (pedestal)
Retract safety prop and secure rods with 4 washers/nuts

1 Single phase 240VAC
1 Single phase 240VAC
For Lamp Ballast Only
UPS
240VAC single phase for other electronics.
OR
Installation
(AC Mains Input Options)
The AC Mains Input for the CP2000-M and series 2 ZX projectors provides an option to connect a separate UPS to power the electronics of the projector.

Installation
(Connect Lamp Leads “S” model only)
Route lamp cables up from pedestal
Connect positive (white) cable to igniter terminal and ensure PCB is on top of the cable and below the lock washer.
White cable lead must be routed towards the back as shown in picture.
PCB may not be up-side-down as shown.

Installation
(Connect Lamp Leads “S” model only)
Open lamp cooling
compartment
Route negative (black)
lamp lead into lamp area

Installation
(Connect Lamp Leads “S” model only)
Secure negative (black) lamp lead — along with the 2 other wires from the igniter area — to the lamp connector nut.
Make sure lamp lead is on FIRST, then other 2 smaller cables last.

Installation
(Installing Lamp )
CP2000-X/S
CP2000-ZX

Installation
(Install Lamp)
Secure lamp at cathode
Slip anode connector on and secure
!
Allen head 9/64
Note: Additional adapter is required to use CDXL30-SD lamp on CP2000-ZX
Allen head 5/32
Note:
Take care when using CDXL-30SD lamp. Anode sleeve has bevelled edge that will catch at the lamp cradle. Rotate lamp until bevelled edge does not interfere with cradle.

Installation
(Connect Water hoses)
NOTE:

Installation
(Fill Reservoir, required for Pedestal Units only)
Fill completely — no need to watch gauge
Second fill will be needed after the head has been power-up for a few minutes. (check for air bubbles and squeeze tube to remove air)
Use a low Silica Ethylene Glycol mixed with distilled or de-ionized water (50/50).

Installation
(Install Lens)
Push lens all the way back into projector — there are 2 notches.
Lock with clamping lever
If you experience slight vibration in image, check the exhaust fans to make sure it is not causing the problem. If vibration still occurs, there are 2 small slotted screws at the top of the lens mount that you can tighten. Remember to loosen these next time you remove the lens.
When installing HC lens in ZX, you need to take note of the up position of the lens and rotate the lens after in has been fully seated so that “up” is pointing upwards.
CP2000-ZX
CP2000-M/MR

Installation
(Boresight or top/bottom, side/side focus)
CP2000-ZX/XB/SB
Tools: 3/16 + (3mm or 7/64) Allen key
Ensure image is centered and focused before proceeding.
Vertical Boresight: Using a 3mm or 7/64 Allen key, loosen the Set screw to allow the Adjust screw to travel. Turn the Adjust screw until the top and bottom focus is equal. You may need to play with the center focus settings.
Horizontal Boresight: Use the same procedure as for Vertical Boresight. You may need to go back to the Vertical adjustment as there are some interaction between the two.
After all adjustments are complete, remember to tighten the Set screw for both Vertical and Horizontal.

Installation
(Boresight or top/bottom, side/side focus)
CP2000-M
Tools: 5mm Allen key
Vertical Boresight: To adjust Top/Bottom focus, start by loosening the Set screw beside the Adjust screw. Turn the Adjust screw 1/8 of a turn in one direction. Now turn both Right and Left Adjust screw, 1/16 of a turn in the opposite direction. Continue this procedure until you are satisfy with the focus.
Horizontal Boresight: To adjust the Left/Right focus, start by loosening both Set screws beside the Adjust screw. Start with the right side of the picture and turn the Right Adjust screw 1/16 of a turn. Now turn the Left Adjust screw in the opposite direction the same amount. Continue this procedure until the right side is in focus compare to the middle. Repeat the
Once both Vertical and Horizontal Boresight has been completed, remember to tighten the Set screw beside the Adjust screw for all 3 group of screws.

Installation
(Install Lens)
CP2000-M Lens Calibration
Any time a new lens is installed on a CP2000-M, you must “Calibrate” the lens motors for proper ILS operation.
Press the “Calibrate” button. This procedure takes approximtely 2 minutes.
It is also a good idea to enable the “Lens Reset On Startup” function. This will ensure the lens returns to the same point as it was programed to even if someone has accidentally bumped into it.

Installation
(Head and Pedestal Interconnections “SB” model only)
1
2
3
4
5
6
Water hoses
AC (front)
Ethernet (from Hub)
9-pin Control (front)
15-pin Interconnect
9-pin Control (back)
AC (Back)
Touch Panel Controller
Lamp DC Power
7
8
9

Installation
(Exhaust)
Use the higher 600 CFM rating for systems installed in small, poorly ventilated rooms. Remember if you have 3D, use this lamp rating for calculations.
Change weight on flow switch if necessary (i/h/x/s/xb/sb)

Installation
(Enter Lamp Data)
Enter New Lamp Type and Serial number. The “Type” will tell the projector what power settings to use. After installing new lamp, projector will keep track of usage hours.
CP2000-ZX

Login: (CP2000-X/S)
User = service
Password = tpccds
Click again to remove advanced features
Installation
(Main Menu)
Login: (CP2000-ZX/M)
User = service
Password = service
CP2000-ZX/M

Installation
(Enter Lamp Hour Limit)
Enter lamp hour limit to receive a lamp replacement warning message.
Lamp Hour Limit CDXL-20 2400
CDXL-30 1440
CDXL-30SD 1100
CDXL-45 900
CDXL-60 500

Use Cinema Path for all
D-Cinema sources.
Data Format:
422 Unpacked 10Bit, O/E Pixels
422 Unpacked 10Bit, O/E Lines
422 Packed 12 Bit, O/E Pixels
422 Packed 12 Bit, O/E Lines
444 Unpacked 10 Bits
444 Packed 10 Bits, Mixed
444 Packed 10 Bits, O/E Pixels
444 Packed 12 Bits
422 Unpacked 10 Bit, O/E Frames
Unpacked 8 Bit (for DVI inputs)
Twin packed 10 Bit (for Twin-DVI)
Touch Panel Controller (TPC)
(Custom setup files)
This Tab will only appear if projector is 3D capable.

Touch Panel Controller (TPC)
(Custom setup files)

Touch Panel Controller (TPC)
(Projector Configuration Files; pcf)
The above pcf’s were issued by DCI and represents their view as the most common formats that will be used.

Touch Panel Controller (TPC)
(3D)
Input sync signal used by GPIO connector. Most dual signal system do not require separate sync input.
(i. e. set to “None”)
Related to Display Reference which is not used by dual signal systems
Sync pulse used to trigger IR transmitters or “Z” screens. Check GPIO connector to match.
Dark Time and Output Delay together varies the sync pulse to reduce image ghosting or crosstalk. Dark Time Range: 388 – 4500 for 4:2
Dark Time Range: 388 – 2500 for 5:2
Output Delay Range: +/- 2000us for 4:2
Output Delay Range: +/- 200us for 5:2
Output Delay (P): not supported
If this menu is missing on your TPC, then the projector may not have an EFIB installed. Check the “About” tab to see if FIB or EFIB is installed.

Lamp Current Range:
(requires TPC 2.4d firmware or higher)
Lamp 75% 110%
2KW 66 98
3KW 82 128
4.5KW 112 160
6KW 126 180
Touch Panel Controller (TPC)
(Lamp Control)
2D = 12 - 14 fL (41 – 48 cd/m2).
3D = (~30 fL before filters)
LiteLOC: Select “Enable” to use. Projector will automatically adjust Lamp Power to track light output as lamp ages. Click “Set” periodically to reset the target point.
LampLOC optimises alignment between lamp and reflector. Use when installing a new lamp and periodically as lamp ages. Allow lamp to warm up before using.
CP2000-ZX

Touch Panel Controller (TPC)
(Colour or Gamut settings)
MCGD System must be calibrated on site. Usually performed during installation and checked anually. You may need to create 2 MCGD file: 2D and 3D
If desired, TCGD’s can be manually created here. More likely, use this menu to identify the exact x,y values of the target color used.

Touch Panel Controller (TPC)
(Masking and Presentation)
Use this menu to either create a new “Source” file or check the active one. Remember to define the aspect ratio. An “Aspect Ratio” of “0” equals square pixels or non squeezed content.
Presentation defines the active area of the DMD. Default (full) area is:
(0,0), (2047, 1079).
Other typical settings:
2D flat: (24, 0) (2022, 1079)
2D scope: (0, 111) (2047, 968)
3D flat (209, 99) (1837, 979)
3D scope: (63, 137) (1983, 941)
Letter Box setting tells the projector to always show the full image and use black bars if necessary where no image appears.
With Letter Box unchecked, projector will scale to fill panel and may clip image.
Lens Factor 1 equals no anamorph adapter. If anamorph lens is used, enter 1.26.
Cropping or masking only hides image. Use slide bar or enter pixel values in box. Lowest resolution of 0.125 of a pixel possible.

Installation
(Leveling and Tilting)
Adjust lens shift and look into the front of the lens to ensure image is not being cut by lens barrel. Reduce lens shift if image is blocked by the lens. You will then have to tilt and pivot the projector to align the image back onto the screen.
Lens barrel
Image being clipped by lens barrel.
Add Masking

Installation
(Setting IP Address)
You may need to change the default IP Address of the projector head and controller (e.g. TPC or PCM). Use the menus shown above to do this.
Both projector head and Touch Panel needs to be power cycled for changes to take place.
Remote Controlling: You may need to set the Remote Access Level to “Free Access” if you wish to control the projector via a Server or Third party controller which does not have password authenticated commands.
CP2000-ZX
Default IP address: DLP IP – 192.168.206.10 TPC or PCM – 192.168.206.110

Installation
(CP2000-ZX/M I/O Connections)
Not used at the moment.
Connect to System Ethernet Switch or Hub.
Used for general serial communication to Projector. Not to be used for Cine-IPM2K or connections directly to the “head”. RS232 A is located to the left of this panel and is dedicated to serial connection to T.I. electronics.

Installation
(Cine-IPM 2K)
Projectors with FIB will loose 15 lines top and 15 lines bottom.
Projectors with EFIB will loose no lines but must be set to non-Cinema path.
Output of Cine-IPM 2K is selectable:
1280 x 720
1280 x 1024
1400 x 1050
1920 x 1080
2048 x 1080
Make sure you set the Projectors Source and Data Format to match.

Maintenance

Maintenance
(Proper Cooling)
Standard precautions
Avoid crowding with other equipment
Keep louvers & vents clear and away from other heat sources
Air filter
Some environments are not “sealed” and the main filter becomes clogged regularly.
Replaced air filters every lamp change or more as required. Check monthly.
Liquid Cooler
Check coolant level every month.
Coolant is 50/50 distilled water and ethylene glycol (antifreeze)
CP2000-M also has a washable filter for the radiator.
Exhaust Duct
No kinks or obstructions

Electrical: AC connections
Check every 60 days or 500 hours:
Contact surfaces of anode and cathode connections
Look for heat fatigue on metal surfaces (discolouration)
All other connections tight?
Optical See CP User’s Manual
Avoid unnecessary cleaning! Damage possible!
Check LENS and LAMP REFLECTOR only
IF DUSTY LENS
Camel-hair brush
Compressed air (filtered nitrogen through anti-static nozzle)
Microfibre cloth if dust is bound to surface. No pressure.
Lens cleaning solution only if necessary
IF FINGERPRINTS, SMUDGES, OIL ON LENS
Camel-hair brush or compressed air first
Damp lens tissue with lens cleaning solution, wrap around cotton swab
Maintenance
(Cleaning; dust, dirt, oil)

Optical Continued
Other Cleaning
Lamp fan
Igniter
Air flow interlocks (lamp fan and exhaust opening)
Maintenance
(Cleaning; dust, dirt, oil)

Lamp Replacement Schedule
Warranties for CDXL lamps
2.0 Kw [ 60 hours full warranty, 61 - 1200 pro-rated ]
3.0 kW [ 720 hours full warranty, 721 - 1440 pro-rated ]
4.5 kW [ 60 hours full warranty, 61 - 900 pro-rated ]
6.0 kW [ 50 hours full warranty, 51 - 500 pro-rated ]
Never exceed warranted life by more than 20% (safety)
Lamp age is tracked in proj. Can also record on card provided.

Main Filter Replacement
Replace Main Filter with each lamp change!

Temperature Limits
Device Warning Critical
Card Cage 55-69 70
DMD – Blue 50-54 55
DMD – Red 50-54 55
Integrator 95-104 105
Prism 70-74 75
SSM 55-59 60