Bottom Side Selective Soldering Machine with Iron Head Technology an alternative or addition to selective mini-wave

Содержание

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Introduction

The most common THT soldering technology is the selective mini-wave.
The occurrence of

Introduction The most common THT soldering technology is the selective mini-wave. The
high-mass joints is a growing trend.

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Table of content

mta® - short introduction
Iron head technology versus mini-wave
What makes some

Table of content mta® - short introduction Iron head technology versus mini-wave
joints problematic?
How does the iron solve these problems?
Aren’t irons slower?
Iron soldering head
Heating element
Solder wire feeder
Vision system
Bottom side selective soldering machine MPS700
Cartesian robot
Conveyor system
Indexing and clamping system
"Environment-friendly" production system
Iron head technology an alternative or addition to mini-wave

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mta® – short introduction

mta® a brand of Unitechnologies SA
Leader in selective soldering

mta® – short introduction mta® a brand of Unitechnologies SA Leader in
& volumetric dispensing
50 years of automation experience
Process analysis in state-of-the-art test laboratories
More than 2’700 machines installed worldwide

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Iron head technology versus mini-wave
High-mass joints need long exposure to the wave
Copper

Iron head technology versus mini-wave High-mass joints need long exposure to the
dissolves into molten solder
Copper layers can become dangerously thin
Mini-wave is not the best solution for high-mass joints.

What makes some joints problematic?

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Iron head technology versus mini-wave

How does the iron solve these problems?
Individual

Iron head technology versus mini-wave How does the iron solve these problems?
soldering parameters
Pre-heat of each joint using a heating element
Solid solder wire melts on contact
With iron there is no copper dissolution.

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Less effective on relatively small and similar mass joints
Short time to soldering

Less effective on relatively small and similar mass joints Short time to
temperature
Minimized energy fluctuations
Iron is normally faster with high-mass joints.

Iron head technology versus mini-wave

Aren’t irons slower?

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Iron soldering head designed for bottom side point-to-point applications.

Iron soldering head

Iron soldering head designed for bottom side point-to-point applications. Iron soldering head

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Heating element:
Individual soldering parameters for each point:
Pre-heating time Soldering

Heating element: Individual soldering parameters for each point: Pre-heating time Soldering temperature
temperature Post-heating time
Short time to soldering temperature
Accurate temperature control

Iron soldering head

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Solder wire feeder:
Drives the solder alloy to the exact position
Checks the

Solder wire feeder: Drives the solder alloy to the exact position Checks
amount been dispensed
Quick and easy change of solder alloys

Iron soldering head

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Vision system:
Points on PCB are automatically realigned
Identifies process points or fiducial marks
Sensor

Vision system: Points on PCB are automatically realigned Identifies process points or
measures vertical position

Iron soldering head

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Bottom side selective soldering machine MPS700
MPS700 an inline, bottom-side process that uses

Bottom side selective soldering machine MPS700 MPS700 an inline, bottom-side process that
a robotic soldering iron.

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Bottom side selective soldering machine MPS700

Cartesian robot:

4 axes cartesian robot
Can reach joints

Bottom side selective soldering machine MPS700 Cartesian robot: 4 axes cartesian robot
unreachable with fountains
Teaching using inspection camera

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Bottom side selective soldering machine MPS700

Conveyor system:

Meets SMEMA standards
Easy integration into production

Bottom side selective soldering machine MPS700 Conveyor system: Meets SMEMA standards Easy
lines
Adjustable wide from 50 to 700mm

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Bottom side selective soldering machine MPS700

Indexing and clamping system:

Wide range of pallets/PCB`s
Locates

Bottom side selective soldering machine MPS700 Indexing and clamping system: Wide range
boards
Accurately holds in position

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“Environment-friendly” production system
MPS700 provides significant advantages:
Electrical consumption is much less compared to

“Environment-friendly” production system MPS700 provides significant advantages: Electrical consumption is much less
mini-wave
No need for nitrogen
Flux residues and dross are minimal
Very low maintenance

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MPS700 is a complement to mini-wave soldering – not a replacement for

MPS700 is a complement to mini-wave soldering – not a replacement for
it.
Both technologies combined:
Fountain can operate at its ideal temperature
MPS700 processes high-mass joints

Iron head technology an alternative or addition to mini-wave

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